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Economy, Industry

After Egypt’s revolution in 2011, the country has been experiencing power outages due to it’s growing population. Even though Egypt is a large producer of oil, this unstable power supply has made the country less attractive for investors and likewise it suffered economically. In order to reconstruct the nation’s economy, government officials knew they needed a new infrastructure for power generation. They drafted up a plan to build three new power plants to support their growing economy. 

They decided to look towards international partners to help build and finance the project. In June of 2015, Siemens and two companies based in Egypt, Elsewedy Electric and Orascom Construction signed a €6 billion contract to build and develop three gas-fired power plants. The power plants were to be built in Beni Suef, New Capital, and Burullus.

The main goal of this mega project was not only solving the countries huge energy gap, but it was also to train Egypt work force for more technical jobs. “We had built up for each of the power plants a full training center including simulators on different safety hazard situations and use of personal protective equipment” said the head of Siemens Professional Education for the Middle East and Africa, Ahmed El Saadany. 600 recruits were put through a 6 month training period in Egypt and Germany. Usually a job of this size would take 4 to 5 years to complete but due to Elsewedy and Orascom‘s dedicated task force they were able to complete it in a record breaking time of 27 months.

The three sites were all constructed with similar designs but certain geological features forced some variation between the three sites. The Beni Suef and Burullus are both located near bodies of water, the Nile River and the Mediterranean Sea respectively so they are able to use water cooling for the plants. The New Capital Facility, located in the desert couldn’t rely on water cooling, so they designed one of the worlds largest air-cooled condensers for the site.

The equipment for the three sites was obtained from different manufacturers around the globe. The gas turbines were made in Siemens Factory in Berlin and have 61% more efficiency when in combined cycle mode. This increased efficiency offers heavily reduced emissions and fuel savings for the site compared to other turbines available. Each site has the capabilities of generating up to 4.8 GW of power from natural gas or oil as a backup. The three new Siemens power plants adds 14.4 GW of power to their total capacity, increasing it from 11 GW to 25.4 GW.

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Economy, Industry

The manufacturing industry business conditions continue to improve and the outlook remains positive. US Manufacturing reports from March show increased factory activity for the fifth straight month with factories expanding despite a strong U.S. dollar, which makes American products more expensive in overseas markets. They also have recovered from big cutbacks in the energy industry, which reflected low oil prices. Factory orders were up 5.5 percent from a year ago  with total shipments of manufactured goods increased 0.2 percent after surging 2.5 percent in December.  Manufacturing, which accounts for about 12 percent of the U.S. economy, is regaining its footing after being buffeted by lower oil prices and a strong dollar. The truly successful companies know that to be successful, outsourcing deployments require finding the right partner. Enser’s extensive experience as a leading engineering services company uniquely positions us to provide the best and most cost-effective solutions. ENSER can provide integrated solutions from the best tooling solutions and custom developed equipment & machines, to test and measurement devices, to prototyping, component and part fabrication, we deliver cost effective solutions reliably.

Custom Machine, Tooling and Build Services
  • Enser brings leading reliability in both Custom Design and Build to Print services to increased factory activity.
  • From our experience we have developed a completely USA based fabrication program that takes the unknown out of off-shore manufacturing.
  • Using our Quality Process to increase factory activity that has been developed over the past 70 years, we enable our customers to meet their “time to market schedules” 
  • We utilize local staff to provide a constant interface to our clients and ensure our manufacturing and quality team clearly understands the requirements and scope of the engagement.

Services offered out of our Engineering and Technology Development Centers include:
    • Systems Engineering
    • Design validation
      Systems Integration
    • Software & Controls Development
    • Prototyping
    • Fabrication
    • Tooling and Fixtures
    • Test Systems
    • System test and Debug

    • From the Engineering and Design of your product to the manufacturing, tooling and testing, to supporting your process engineering, Enser can deliver superior cutting-edge solutions to increased factory activity. Since 1947, Enser’s reputation has been built on the quality of service and firmly believe long-term customer satisfaction is the cornerstone of our success. Call us today (877) 367-3770 to schedule a visit to discuss the options available for your specific needs.
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Industry, Innovation
Tesla Power Wall:Renewable Energy’s Secret Weapon Charles Murray, Senior Technical Editor, Electronics & Test Indeed, the breadth of potential solutions is emerging, not only in the form of varying chemistry, but also in the format of the storage source. In May, Tesla Motors made its play for the storage market by rolling out a product that can be mounted on a garage wall near a home’s electrical panel. The company said that the unit, known as the Powerwall, is part of Tesla’s effort to wean the world off fossil fuels. “This is within the power of humanity to do,” said Tesla CEO Elon Musk. “We have done things like this before. It’s not impossible.” Tesla power wall, which employs lithium-ion battery technology, measures 34 x 51 x 7 inches and costs $3,500 for a 10-kWh of storage. Tesla said it also plans to sell bigger battery blocks for use in commercial and utility applications. Blocks containing 100-kWh of storage could be grouped to create larger systems offering as much as 10 MWh, Musk said. Experts say that either format — home storage or utility-sized systems — can serve as viable grid solutions. “You can think of solar on an individual’s roof as a distributed power plant on the grid,” said Chamberlain of the Joint Center for Energy Storage Research. “That’s where we are headed in the future.” Pronouncements such as those have created a sense of optimism in the storage community, which is why the Energy Storage Association now counts such names as GE Energy Storage, LG Chem, Parker Hannifin, Johnson Controls, Hitachi Chemical Co., Lockheed Martin Advanced Energy Storage, Mitsubishi Electric Power, Samsung, Sharp, and many others among its members. That’s not to say all is rosy for battery makers. Grid storage is still a nascent market, still struggling to find its way. In 2014, A123 Systems divested itself of its grid storage division. And in 2015, Ambri announced that it had cut a quarter of its staff and had backed off its plans to ship its first commercial grid storage products in 2016. News reports indicated that the company’s engineers were experiencing problems with the battery’s high-temperature seals. Ambri isn’t saying when its first products will finally reach the market. Still, experts are steadfast in their belief that battery storage will eventually be needed for the electrical grid. “When there’s high demand, there can be a mismatch between the production of electricity and the use of electricity,” Chamberlain said. “During those milliseconds, batteries can act as a buffer.” Grid storage proponents see it more optimistically. The batteries are more than a buffer, they say. They’re a key to a new way of life. “Once we’re able to rely on renewable energy sources for our power consumption, the top 50% of the dirtiest power generation resources could retire early,” Tesla Motors said in a prepared statement. “We could have a cleaner, smaller, and more resilient energy grid.”
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