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Estimated reading time: 8 minutes

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Discover how states, schools, and companies are bridging the manufacturing workforce gap—and how ENSER delivers engineering staffing solutions.
Billions of dollars of manufacturing investment are landing across the United States, from Apple and GE to Deere and major biopharma firms. Yet, as Maximilian Fischer, founder and CEO of Deltia and a leading analyst of industrial digitization, has warned, capital alone will not expand output if plants cannot find skilled workers to run the lines. The national employment data looks resilient, but the manufacturing labor market tells a different story. This article explains the gap and shows how states, schools, and companies are starting to bridge it.

The National Snapshot - Solid on Headline Terms

Recent labor indicators show continued strength:
  • Nonfarm Payrolls: +187,000 (current month)
  • Unemployment rate: 3.8%
  • Labor force participation: 62.8%
  • Average hourly earnings: +0.3% m/m, +4.2% y/y
  • Initial jobless claims (week ending Sep 13): 231,000 vs. consensus 241,000
  • NFP revisions: prior month +200k → +215k; two months ago +180k → +185k
Those figures point to a generally tight labor market. But manufacturing employers report a persistent shortage of skilled technical talent. That mismatch is where the real problem, and the opportunity, lies.

Fischer’s Warning - Capital Meets Emptiness

Fischer has documented a wave of investment commitments: new factories, automation, and supplier expansions across many states. His central point is that the capital is real, but the skilled labor to operate automated, data-driven plants is not yet available at scale. The result could be idle capacity and unmet production goals.

How States and Firms are Responding - Real Examples

The good news is that several states and employers are already building models that work. Below are pragmatic, place-based examples showing how investment and workforce programs can be paired to convert capital into jobs and output:
  • Kentucky — Corning & Apple + community college alignment. Apple’s $2.5B commitment tied to Corning’s Harrodsburg facility is paired with technical college programs feeding certified CNC and materials technicians directly into the plant.
  • North Carolina — biopharma expansion + local training. Targeted grants and consortia between biopharma companies and community colleges create rapid training pipelines for pharma operators and technicians.
  • Michigan & Detroit - manufacturing academies and earn-and-learn. Local hubs backed by Apple and others combine classroom instruction, digital maintenance skills, and paid training to create immediate hires.
  • Georgia - Quick Start partnerships. State-sponsored, industry - funded rapid training prepares cohorts ahead of plant openings, reducing hiring friction.
  • Iowa & the Heartland - Deere + apprenticeships. Deere’s multi-billion commitments match with state apprentice networks that build stackable, future-ready credentials for agricultural manufacturing.
  • Illinois - AbbVie + advanced manufacturing training. Employer grants to community colleges emphasize GMP, process control, and regulatory documentation for pharma roles.
  • Texas - semiconductor and server supplier programs. Apple’s server plants and chip supply chain expansions pair with regional boards and tech schools training maintenance and packaging technicians.

A Local Success Story - Father Judge High School

Examples do not just come from corporations or community colleges. At Father Judge High School in Northeast Philadelphia, a newly built Career Pathways Academy is training high school students in welding, HVAC, and mechanical trades. Graduates are leaving not only with diplomas but with credentials that landed some $70,000 salaries right out of high school. Programs like this do more than fill jobs. They also change perceptions, showing young people that advanced manufacturing careers are high-tech, high-skill, and high-reward.

Why These Efforts Matter

The skills shortage will not be solved by national headlines. It will be solved plant by plant, state by state, and program by program. The examples above show that when employers, schools, and policymakers align, the results are measurable: faster hiring, higher retention, and shorter ramp-up times.

How ENSER Helps Bridge the Workforce Gap

ENSER works with manufacturers to turn hiring and training from a bottleneck into a capability. We combine targeted recruiting, employer-aligned training, and rapid deployment so plants hit production goals while building durable talent pipelines.
  • Targeted sourcing and fast hires. We identify and pre-vet technicians with the exact mix of PLC, CNC, robotics, and electrical troubleshooting skills your line needs, and move candidates through interviews and onboarding quickly (temp-to-perm available).
  • Employer-aligned training and apprenticeships. We co-design earn-and-learn cohorts with community colleges and employers so new hires arrive with hands-on experience in your equipment and processes, shortening time to competency.
  • Skills validation and portable credentials. We run practical skills assessments and issue employer-trusted micro-certificates so hiring managers can verify capability and reduce bad-fit hires.
  • Upskilling and retention programs. Modular upskilling, on-the-job mentoring, and career ladders help retain technicians and convert tactical hires into long-term contributors.
  • Contingent teams for ramp periods. For immediate capacity needs, we supply short-term specialist teams to keep lines running during peaks, ramp-ups, or technician shortages.
  • Compliance and strategic sourcing support. We advise on regional labor pools, targeted immigration pathways where appropriate, and local partnerships to create sustainable hiring channels.

Real results: Clients working with ENSER see shorter vacancy cycles, faster ramp-ups, and fewer production interruptions. Because people, not idle machines, are what ultimately deliver output.

Policy and employer actions that work

  • Scale apprenticeships with employer guarantees.
  • Co-design curricula with local colleges to produce “hire-ready” graduates.
  • Adopt portable, stackable credentials recognized across states.
  • Provide tax credits or subsidies to de-risk training investment.
  • Promote human-centered automation that removes drudgery while elevating worker roles.
  • Use targeted immigration to bridge immediate shortages while U.S. training scales.

Why automation alone will not fix the problem

Full automation is costly and impractical for most product lines. Hybrid models, where repetitive tasks are automated while people are equipped for higher-value problem solving, are both realistic and effective.

The stakes  - competitiveness and communities

Plants that get people and technology right will convert billion-dollar investments into durable growth and careers. Those that do not will face idle machines and higher costs. Reshoring is a once-in-a-generation opportunity for U.S. manufacturing renewal. But it will only succeed if states, employers, and educators act now to build a skilled workforce.

As Fischer observes, the money is flowing, but without trained people, production will stall. For manufacturers, policymakers, and schools, the challenge is clear: act locally, invest regionally, and build the workforce pipeline before the machines sit idle.

Ready to bridge your manufacturing workforce gap?


Need insight into the U.S. labor market and how your local workforce trends are shaping your business? At ENSER, we specialize in engineering staffing that delivers skilled technicians and engineers when and where you need them. Whether you’re ramping up production, launching a new line, or building a long-term pipeline of talent, our team helps you turn hiring challenges into competitive advantage.

About ENSER

Since 1947, ENSER Corporation has been a trusted leader in mechanical engineering, tooling and fixture design, turnkey manufacturing solutions, finite element analysis (FEA), and engineering staffing services. Headquartered in the United States with operations across multiple industries, ENSER partners with manufacturers to bridge the gap between design and production through precision engineering, advanced analysis, and efficient fabrication.

From Engineering Services and custom tooling solutions to turnkey automation and below-the-hook lifting devices, ENSER delivers innovative systems that improve safety, optimize performance, and reduce downtime. Each project is guided by our commitment to quality, reliability, and continuous improvement, helping our clients enhance productivity and achieve lasting operational success.

Contact our team today to discover how ENSER can engineer your next breakthrough.

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