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Flip Jig Fixture for PCB Assembly Efficiency

Estimated reading time: 4 minutes

April 1, 2016

ENSER’s flip jig fixture enhances electronics assembly efficiency with ergonomic design and safe rotation features.
flip jig fixture

Flip Jig Fixture for PCB Assembly Efficiency

Flip Jig Fixture for PCB Assembly Efficiency

Customer Challenge

An electronics manufacturer required an ergonomic fixture to allow workers to flip printed circuit boards during soldering and inspection without damaging components.

ENSER’s Solution

ENSER designed a flip jig fixture that securely holds PCBs and allows effortless 180° rotation with minimal operator strain. Drawing from Streamlining Production with Jigs and Fixtures and Engineering Services, ENSER implemented lightweight aluminum frames, anti-static surfaces, and adjustable locks to improve efficiency.

The ergonomic pivot design built upon concepts first proven in ENSER’s Chassis Flipper Lifting Fixture for automotive applications.

Value Delivered

  • Reduced operator fatigue and handling time.
  • Improved production throughput and quality consistency.
  • Safe handling for delicate components.

FAQ

Can it be customized for different PCB sizes?

How does it prevent ESD?

Improve Your Assembly Workflow

Streamline production and protect components with ENSER’s Engineering Services custom fixtures built for ergonomic performance and precision.

Request Fixture Consultation

About ENSER

Since 1947, ENSER Corporation has been a trusted leader in mechanical engineering, tooling and fixture design, turnkey manufacturing solutions, finite element analysis (FEA), and engineering staffing services. Headquartered in the United States with operations across multiple industries, ENSER partners with manufacturers to bridge the gap between design and production through precision engineering, advanced analysis, and efficient fabrication.

From Engineering Services and custom tooling solutions to turnkey automation and below-the-hook lifting devices, ENSER delivers innovative systems that improve safety, optimize performance, and reduce downtime. Each project is guided by our commitment to quality, reliability, and continuous improvement, helping our clients enhance productivity and achieve lasting operational success.

Contact our team today to discover how ENSER can engineer your next breakthrough.

Industries We Support

  • Aerospace: Optimize weight and structural integrity for flight-critical components. Ensure durability in high-vibration and pressurized environments. Use modal analysis to avoid resonant frequency issues.
  • Automotive: Validate crashworthiness, NVH (noise, vibration, and harshness), fatigue life of chassis components, and thermal stability of underhood assemblies. Support design of electric vehicle battery casings and cooling systems.
  • Energy: Ensure structural integrity of turbines, piping systems, and support structures under thermal and mechanical loading. Analyze thermal stresses in weldments, simulate pressure cycling effects, and model fluid-structure interaction.
  • Industrial Equipment: Optimize weight and structural integrity for flight-critical components. Ensure durability in high-vibration and pressurized environments. Use modal analysis to avoid resonant frequency issues.
  • Defense: Validate crashworthiness, NVH (noise, vibration, and harshness), fatigue life of chassis components, and thermal stability of underhood assemblies. Support design of electric vehicle battery casings and cooling systems.

WE WORK WITH THE BEST

A Proud Sponsor of American Made Matters

American Made Matters® is an organization dedicated to educating consumers on the powerful importance of buying made in USA products. The standards of American Made Matters® (AMM) and the Federal Trade Commission (FTC) for origin claims are different.

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