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Counter Flow Wet Vat Replacement Project

Estimated reading time: 4 minutes

September 12, 2017

ENSER replaced aging vats with stainless-steel pneumatic units for greater efficiency, sanitation, and reliability.
custom engineering design

Counter Flow Wet Vat Replacement Project

Counter Flow Wet Vat Replacement Project
Counter Flow Wet Vat Replacement Project

Customer Challenge

A paper manufacturer needed to replace aging fiberglass wet vats used in its counter-flow process. The original system caused contamination and downtime due to difficult cleaning and frequent material fatigue failures.

ENSER’s Solution

ENSER engineered stainless-steel counter-flow wet vats with pneumatic lift assist and reinforced joints to improve sanitation, durability, and ease of maintenance. Leveraging our Engineering Services and expertise in Turnkey Manufacturing Solutions, the ENSER team provided a complete design–fabricate–install solution.

Each vat was validated to ASME Section VIII for pressure integrity and corrosion resistance.

Value Delivered

  • Simplified cleaning with integrated pneumatic assist.
  • Long-lasting, corrosion-resistant design.
  • Fully turnkey manufacturing support from one provider.

FAQ

What standards were followed?

Can similar systems be retrofitted?

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About ENSER

Since 1947, ENSER Corporation has been a trusted leader in mechanical engineering, tooling and fixture design, turnkey manufacturing solutions, finite element analysis (FEA), and engineering staffing services. Headquartered in the United States with operations across multiple industries, ENSER partners with manufacturers to bridge the gap between design and production through precision engineering, advanced analysis, and efficient fabrication.

From Engineering Services and custom tooling solutions to turnkey automation and below-the-hook lifting devices, ENSER delivers innovative systems that improve safety, optimize performance, and reduce downtime. Each project is guided by our commitment to quality, reliability, and continuous improvement, helping our clients enhance productivity and achieve lasting operational success.

Contact our team today to discover how ENSER can engineer your next breakthrough.

Industries We Support

  • Aerospace: Optimize weight and structural integrity for flight-critical components. Ensure durability in high-vibration and pressurized environments. Use modal analysis to avoid resonant frequency issues.
  • Automotive: Validate crashworthiness, NVH (noise, vibration, and harshness), fatigue life of chassis components, and thermal stability of underhood assemblies. Support design of electric vehicle battery casings and cooling systems.
  • Energy: Ensure structural integrity of turbines, piping systems, and support structures under thermal and mechanical loading. Analyze thermal stresses in weldments, simulate pressure cycling effects, and model fluid-structure interaction.
  • Industrial Equipment: Optimize weight and structural integrity for flight-critical components. Ensure durability in high-vibration and pressurized environments. Use modal analysis to avoid resonant frequency issues.
  • Defense: Validate crashworthiness, NVH (noise, vibration, and harshness), fatigue life of chassis components, and thermal stability of underhood assemblies. Support design of electric vehicle battery casings and cooling systems.

WE WORK WITH THE BEST

A Proud Sponsor of American Made Matters

American Made Matters® is an organization dedicated to educating consumers on the powerful importance of buying made in USA products. The standards of American Made Matters® (AMM) and the Federal Trade Commission (FTC) for origin claims are different.

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