Power Rollers for 300-Ton Generator
Customer Challenge
A UK utility company needed a safer, faster method to rotate a 300-ton generator stator during rewinding operations. Traditional rigging methods required multiple cranes and presented safety hazards.
ENSER’s Solution
Analysis (FEA) Services and leveraging lessons from Engineering Services, we optimized roller geometry, bearing load distribution, and drive synchronization for even weight transfer.
The design followed SME best practices for safe handling and long-term durability. Similar load-balancing principles were applied in ENSER’s 35-Ton Rotor Transport Skid project.
Value Delivered
- Increased safety through stable, powered rotation.
- 40% faster maintenance cycles.
- Reduced vibration damage to generator windings.
FAQ
Streamline Heavy Equipment Maintenance
Let ENSER’s Engineering Services team design powered systems that simplify rotation, improve precision, and ensure operator safety.