FLEXO Film Machine

DuPont FLEXO Film Machine

July 1, 2015

Automated Hole Punch Machine

Estimated reading time: 4 minutes

July 1, 2015

ENSER worked with the company to design, build and install this automated hole punch machine. The system punched 3 holes at once and had a 30 second cycle time which was a 75% time savings. The installation of this system increased throughput and operator safety.

Automated Hole Punch Machine

Background

This unit was developed to automate a part loading and punching process currently performed manually.


Product

Automated Hole Punch Machine


Scope

ENSER worked with the company to design, build and install this automated hole punch machine. The system punched 3 holes at once and had a 30 second cycle time which was a 75% time savings. The parts could be easily stacked on a lead in conveyor and where automatically guided into the system where the sensors identified the size of the part and then located it properly for punching. The installation of this system increased throughput and operator safety.


Results

  • Cycle time improved by 75%
  • Non-conformance reduced 90%
  • Labor reduced 27%

Engineering Services


Whether you need engineering services for the world's largest power rollers or something smaller, ENSER Corp, has the engineering skills and know-how to complete your project.

About ENSER

Since 1947, ENSER Corporation has been a trusted leader in mechanical engineering, tooling and fixture design, turnkey manufacturing solutions, finite element analysis (FEA), and engineering staffing services. Headquartered in the United States with operations across multiple industries, ENSER partners with manufacturers to bridge the gap between design and production through precision engineering, advanced analysis, and efficient fabrication.

From Engineering Services and custom tooling solutions to turnkey automation and below-the-hook lifting devices, ENSER delivers innovative systems that improve safety, optimize performance, and reduce downtime. Each project is guided by our commitment to quality, reliability, and continuous improvement, helping our clients enhance productivity and achieve lasting operational success.

Contact our team today to discover how ENSER can engineer your next breakthrough.

Industries We Support

  • Aerospace: Optimize weight and structural integrity for flight-critical components. Ensure durability in high-vibration and pressurized environments. Use modal analysis to avoid resonant frequency issues.
  • Automotive: Validate crashworthiness, NVH (noise, vibration, and harshness), fatigue life of chassis components, and thermal stability of underhood assemblies. Support design of electric vehicle battery casings and cooling systems.
  • Energy: Ensure structural integrity of turbines, piping systems, and support structures under thermal and mechanical loading. Analyze thermal stresses in weldments, simulate pressure cycling effects, and model fluid-structure interaction.
  • Industrial Equipment: Optimize weight and structural integrity for flight-critical components. Ensure durability in high-vibration and pressurized environments. Use modal analysis to avoid resonant frequency issues.
  • Defense: Validate crashworthiness, NVH (noise, vibration, and harshness), fatigue life of chassis components, and thermal stability of underhood assemblies. Support design of electric vehicle battery casings and cooling systems.

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